Services
HAZCAM Safety provides comprehensive consultancy services in the field of Oil & Gas, Refineries, Petrochemicals, Chemicals, and Pharmaceuticals sector. We provide comprehensive Process Safety Management such as HAZID / HAZOP Studies, SIL assessments, QRA studies, Safety Audits, Emergency Management Plans, and Safety Training.
Services
HazCAM Safety is directed by technocrats having 25+ years of experience in the industry with sound knowledge of codes, standards and engineering practices worldwide.
Process Safety & Risk Management
HAZID Study
HAZOP Study
Consequence Analysis
Quantitative Risk Assessment
Fire Risk Assessment
HAZID Study
HAZID Study
Hazard Identification (HAZID) study is carried out during early phase of the project to identify Hazards associated in the proposed facility. Main objective of this workshop is to identify various types of hazards such as process hazards, fall from height, Dropped object / Swinging load hazards, Electrical hazards, Environmental hazards, Natural calamities, external hazards, Nuclear or radiation related hazards and security threats.
HAZID is a multidisciplinary brainstorming session to identify hazards in a structured manner through guideword approach. HazCAM Safety applies guidewords suggested by ISO-16667, which can be applied to all type of industries such as Oil & Gas, Refineries, Petrochemicals, Fertilizers, Pharmaceuticals etc.
Experts in HazCAM Safety have 25+ years of industrial experience and proven track record for successful completion of HAZID workshops. HazCAM Safety uses PHA Pro recording tool for easy recording and follow up of the recommendations.
HAZOP Study
HAZOP Study
Hazard and Operability (HAZOP) study is carried out during FEED, Detailed Engineering, Operation and before any major modification in the plant. Main benefits of HAZOP study are as below:
- Satisfies Statutory Requirement
- Identify Hazards and Operability issues
- Brief stakeholders about potential hazards and safe operating practices
- Can be used as manual post incidents
- Can be used as a training manual for new operators
HAZOP is a structured and systematic study carried out by multidisciplinary experts in a workshop. HAZOP workshop is a guideword based repetitive process to scan hazards and operability issues in the entire process.
Experts in HazCAM Safety are RISKNOWLOGY trained and certified HAZOP leader with a proven track records for chairing 100+ HAZOP sessions. HazCAM Safety uses the PHA Pro recording tool for easy recording and follow-up of the recommendations.
An effective & successful HAZOP study requires proper planning, team combination and an experienced HAZOP facilitator. Role of HAZOP facilitator is not only chairing the team during the workshop but also keeping them engaged in meaningful discussions, proper recording of discussions and provide proper justification of new recommendations.
Consequence Analysis
Consequence Analysis
HazCAM Safety have technical team and experts to calculate consequences of various hazardous events such as Fire, Explosion, Toxic impacts etc. Consequence analysis provides guidelines for designers to provide distance between the equipment and help in finalising strategy for application of fire protection system according to the consequences. HazCAM Safety uses software tool PHAST developed by DNV Technica to identify Consequence Analysis.
Quantitative Risk Assessment
Quantitative Risk Assessment
When consequences analysis are combined with likelihood of realising of impact on Safety, Environment and Asset, it gives Quantitative results.
Quantification of risk needs correct input of various parameters such as prevailing wind direction, Ignition sources, worker time spent in facility near hazards and outside population.
Results of QRA are used in optimization of risk reduction measures and protection of outside population to keep them below acceptable Societal Risk norms.
Fire Risk Assessment
Fire Risk Assessment
Fire Risk Assessment is carried out to identify risk of fire impacting the critical structure or facility based upon fire size, probability of Flame direction and radiation intensity.
Results of Fire Risk Assessment is used in optimization of application of Active and Passive Fire Protection systems based upon the Risk of fire impacting a particular target.
Functional Safety Management
SIL Classification
Safety Requirement Specification (SRS)
SIL Verification
SIL Classification
SIL Classification
As per IEC-61508 requirements, all Functional Safety Loops needs reliability assessment to ensure risk to plant, people and environment is adequately mitigated. All instrumented safety systems needs to be assessed for its reliability by a qualitative or semi quantitative approach as per IEC-61511.
SIL level for SIF loops may be classified by Riskgraph approach (Qualitative) or LOPA approach (Semi quantitative). Sometimes client prefer SIL analysis by Riskgraph method and for SIF loops of SIL-3 or higher needs verification by LOPA method.
Experts in HazCAM Safety are TUV certified Functional Safety experts with proven track record for chairing 50+ SIL sessions. HazCAM Solutions uses PHA-Pro or Excel based worksheets for recording tool.
Safety Requirement Specification (SRS)
Safety Requirement Specification (SRS)
The Safety Requirement Specification (SRS) states the requirements for the Safety Instrumented Functions (SIF) and Safety Instrumented Systems (SIS). The SRS covers all safety instrumented functions identified as SIL 1, 2 and 3 during the SIL.
The below information are specified for each SIF:
- MTTR (Mean Time To Restore)
- Proof test interval
- Degradation of 2003 voting for failure
- Degradation of 2003 voting for maintenance
- Operating mode
SIL Verification
SIL Verification
The SIL Verification is the process of demonstrating that the average probability of failure on demand and architectural constraints for each safety instrumented function (SIF) is completely achieved as per IEC-61511 standard.
SIL verification calculation includes failure probability of various components as per actual vendor data, PFD, MTBF, Proof testing time etc. as per the architecture of the SIF loop.
HazCAM Safety have vast database of failure probability of various instruments and hardware such as OREDA, EXIDA and SIL Verification is carried out through SIL ExSILentia software tool.
Loss Prevention
Fire and Safety Audit
Emergency Management Plan
Fire Safety Training
Fire and Safety Audit
Fire and Safety Audit
HazCAM Safety undertakes comprehensive Safety Audit to identify gaps in plant safety such as Safety Management System, Safety planning, Safety Procedures, Hazard Identification, HSE Critical Equipment and Systems (HSECES) Maintenance procedures, Emergency Management Plans etc.
Emergency Management Plan
Emergency Management Plan
HazCAM Safety undertakes preparation of Onsite and Offsite Emergency Plans. We do detailed analysis of hazards in the plant and plans are prepared for each scenario to minimise the damage to asset and to minimise the casualty during the emergency events.
Fire Safety Training
Fire Safety Training
Use of a wrong fire extinguisher or incorrect use of fire extinguisher may increase the probability of turning a small fire incident into a big accident having widespread damage potential to personnel, environment and assets. HazCAM Safety provides training to plant operators for initial tackling of fire through use of correct fire extinguisher in correct and safe way to minimise the damage.
Hazardous Area Classification
HazCAM Safety has experience and proven track record for preparation of Hazardous Area Classification Schedule as per IP-15 guidelines and preparation of Hazardous Area Classification Layouts.
Our experts have industrial experience of more than 25 years that not only reduces your cost of operation but also provide correct interpretation of codes to safeguard your asset in correct way.
HSE and Loss Prevention Philosophy
Do you feel trouble in preparing your HSE and Loss Prevention Philosophy? Do you feel trouble in correct interpretation of codes and standards?
Now leave all your worries on us as we have the required experts and experience to prepare best HSE and Loss Prevention Philosophy for your plant / project. We do correct interpretation of the codes and standards and apply them in correct manner for easy understanding by others to follow.
Fire Fighting Equipment Layouts
If you are an engineering consultant or an operating company, you may often struggle to prepare correct layouts for various types of fire fighting equipment. We prepare Fire Fighting Equipment Layouts in AutoCAD, that not only reduces your cost, but also provide correct location of all type of fire fighting equipment such as Portable and mobile fire extinguishers, hose reels, Fire hydrants, monitors, Deluge system etc.
Fire & Gas Detector Layouts
If you are an engineering consultant or an operating company, you may often struggle to prepare correct layouts for various types of F&G equipment. We prepare F&G Equipment Layouts in AutoCAD, that not only reduces your cost, but also provide correct location of all type of F&G equipment such as Smoke detectors, Heat Detectors, Flammable and Toxic gas detectors, Point type and Open Path Gas detectors etc.
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